Cut musculoskeletal injuries on the line — without slowing production.
Manufacturing accounts for nearly a quarter of all US workplace MSD claims. ErgoVision lets line supervisors and EHS managers score posture risk in 3 minutes per workstation, document interventions, and prove the reduction.
The reality on the floor
Common ergonomic risks in manufacturing.
Sustained trunk flexion at assembly stations
Bins set too low force operators to bend forward repeatedly. REBA trunk scores climb past AL3 within minutes.
Overhead reaching during palletizing
Reaching above shoulder height to stack the top rows raises upper-arm and neck scores; combined with load it's often AL4.
Repetitive wrist motion in pick & place
High-cycle wrist deviation and pinch grip lead to carpal tunnel and tendinopathy claims years after the exposure begins.
Awkward static postures in QC and inspection
Long periods of neck flexion examining small parts; usually invisible until a worker reports pain.
How ErgoVision helps
From observation to documented intervention.
Score every workstation in one shift
Walk the floor with a phone, capture 30–90 seconds of each task, and have a defensible REBA/RULA score before you head to the office.
Rank jobs by risk, not by complaints
The analytics dashboard surfaces top high-risk jobs by average peak score so you fix the biggest problem first, not the loudest one.
Build the business case for a fix
The before/after view quantifies the score reduction after you install a height-adjustable conveyor or lift assist — exactly the data plant managers need to sign off on capex.
Track every action to closure
Turn each high-risk finding into an action with assignee, due date, and a recommendation pulled from the engineering / admin / PPE library.
Compliance alignment
Maps to the standards your auditors check.
OSHA General Duty Clause 5(a)(1)
Documented assessments and tracked interventions support a written ergonomics program — the foundation of any 5(a)(1) defense.
ISO 11226
Static working posture evaluation. ErgoVision's sustained-posture detection aligns with the holding-time thresholds in the standard.
ISO 11228 (parts 1–3)
Manual lifting, push/pull, and repetitive handling. REBA + complementary NIOSH (coming soon) cover the assessment side.
ANSI/HFES 100
Office and workstation design — applicable to office bays adjacent to your production lines.
EU Machinery Directive ergonomic principles
For facilities exporting to or operating in the EU, ergonomic risk assessment is part of CE-marked machinery commissioning.
Internal corporate EHS programs
Most Fortune 500 manufacturing programs require REBA or RULA scoring for any redesigned or new workstation.
We installed a height-adjustable lift table at the AL4 station ErgoVision flagged. The next assessment dropped the trunk score from 9 to 4. That chart paid for the lift in our quarterly review.
— Illustrative pilot feedback, Visionify
Ready to put a number on ergonomic risk?
Start with 10 free assessments — no credit card needed.